|Retrofit, a kind of machine renovation, is attracting attention as a solution for substantial enhancement of productivity on the manufacturing shop floor not through new equipment investment but through utilization of existing equipment. Also, overhaul in which health checkup and maintenance are conducted for machines, leads to enhanced accuracy and durability. Since we can support various machines and models, please feel free to ask for information.|
Merits from retrofit and overhaul
◆ Enhanced production efficiency
◆ Enhanced precision
◆ Enhanced product quality
◆ Enhanced operability
◆ Reduced production cost
◆ Enhanced environmental response
◆ Longer equipment life
◆ Utilization of assets
If you have the following concerns, please feel free to consult us:
◆”We want to do something with rising maintenance cost.”
◆”Before buying any new machine, we want to study reutilization of existing machines.”
◆”Since there is no drawing, we cannot repair our machine.”
◆”Since it is an imported machine, we are in trouble without any domestic company providing maintenance service.”
◆”Before any breakdown, we want to plan preventive maintenance.”
◆”The precision of a long-used machine becomes deteriorated, causing troubles in our production.”
We provide consultation and quotation for various domestic and overseas machine tools such as various grinding machines, hobbing machines, gear cutting machines, jig boring machines, etc. Please feel free to consult us.
|Health checkup and total maintenance for healthy machines|
|Machines are checked to each part level to restore the performance of its
original status. Parts repair and removal of fine dust/debris make the
machine operation remarkably smooth and provide stable quality.
Main steps of overhaul
1. Collect a machine;
2. Analyze the current status and check trouble spots;
3. Disassemble and clean each part;
4. Replace or repair deteriorated parts;
5. Conduct reassembly;
6. Check and adjust overall functions and performance; and
7. Deliver and install the overhauled machine.
|Solution that makes a difference|
|Remarkable before/after difference
Retrofit is to implement modification for substantial enhancement of the original capacity/function of the machine and raise its level to that of the latest machine model in terms of process speed/precision. The update of NC equipment is also part of retrofit.
Technical items that can be supported.
Surface grinding machine, double disc grinding machine, cylindrical grinding machine, internal cylindrical grinding machine, form grinding machine, centerless grinding machine, tool grinding machine, jig grinding machine, thread grinding machine, special grinding machine, large roll grinding machine, gear hobbing machine, gear grinding machine, gear honing machine, gear shaving machine, gear shaper, crank pin grinding machine, chamfering machine, fit tester, jig boring machine, machining center, dedicated machine, other CNC machine, jig, etc.
Overseas manufacturers (Main Western manufacturers such as Swiss, German, U.S., etc.）
For cases other than the above, please feel free to consult us.